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BorgWarner Awarded Turbocharger Business for 4-Cylinder Ford EcoBoost Engines

AUBURN HILLS, Mich., Jan 12, 2010 /PRNewswire via COMTEX/ --

Ford selected BorgWarner's leading gasoline turbocharger technology for the company's new four-cylinder EcoBoost engine, scheduled to make its global debut early in 2010. The direct-injected 1.6-liter and 2.0-liter gasoline engines combine turbocharging and fuel injection technology to deliver greater fuel economy.

(Photo: http://www.newscom.com/cgi-bin/prnh/20100112/DE35932 )

As previously announced, BorgWarner will also supply turbochargers for rear-wheel drive trucks featuring Ford's 3.5-liter V6 EcoBoost engine. Ford expects up to 90% of its nameplates sold in North America will be available with downsized direct-injected turbocharged engines by 2013.

"Pairing BorgWarner's advanced turbocharging technology with Ford's gasoline direct injection on the EcoBoost engines allows drivers to experience the benefits of up to 20% better fuel economy without sacrificing performance or comfort," said Roger Wood, President and General Manager, BorgWarner Turbo & Emissions Systems. "We are pleased to work with Ford to optimize these benefits so that millions of consumers will enjoy exceptional engine responsiveness with more miles to the gallon."

The combination of turbocharged power and gasoline direct injection enables a down-sized Ford EcoBoost engine to deliver improved torque and smooth power delivery over the entire engine speed range with no turbo lag. Through a worldwide development program, BorgWarner and Ford engineers from North America and Europe worked to maximize performance and fuel economy. Whether driving in the city or on the highway, the technology offers consumers real-world benefits.

As a leader in turbocharging technology, BorgWarner pioneered turbocharging advances for gasoline direct-injection engines which led to several innovations, including gas-flow components adapted to the special demands of direct-injection gasoline engines and an integral manifold for improved energy efficiency and more power. BorgWarner was also the first worldwide turbocharger manufacturer to develop temperature-resistant materials for key turbocharger components to withstand exhaust temperatures as high as 1,050 degrees C throughout the lifetime of the vehicle. BorgWarner has been actively increasing capacity to meet the high-growth potential for turbocharged vehicles that require more powerful, yet fuel- and space-efficient engines.

BorgWarner Turbo & Emissions Systems is a leading global producer of turbochargers, exhaust gas recirculation valves and other engine air management systems for passenger cars, light trucks and commercial vehicles. These systems are designed to improve fuel economy, reduce emissions and enhance vehicle performance.

Auburn Hills, Michigan-based BorgWarner Inc. (NYSE: BWA | PowerRating) is a product leader in highly engineered components and systems for vehicle powertrain applications worldwide. The FORTUNE 500 company operates manufacturing and technical facilities in 60 locations in 18 countries. Customers include VW/Audi, Ford, Toyota, Renault/Nissan, General Motors, Hyundai/Kia, Daimler, Chrysler, Fiat, BMW, Honda, John Deere, PSA, and MAN. The Internet address for BorgWarner is: http://www.borgwarner.com.

BorgWarner's award-winning turbocharging technology and established expertise as a leading supplier in gasoline applications are important factors in supporting customers in the relatively new and growing arena of turbocharged gasoline direct-injection engines.

Statements contained in this news release may contain forward-looking statements as contemplated by the 1995 Private Securities Litigation Reform Act that are based on management's current expectations, estimates and projections. Words such as "outlook", "expects," "anticipates," "intends," "plans," "believes," "estimates," variations of such words and similar expressions are intended to identify such forward-looking statements. Forward-looking statements are subject to risks and uncertainties, many of which are difficult to predict and generally beyond our control, that could cause actual results to differ materially from those expressed, projected or implied in or by the forward-looking statements. Such risks and uncertainties include: fluctuations in domestic or foreign vehicle production, the continued use of outside suppliers, fluctuations in demand for vehicles containing our products, changes in general economic conditions, and other risks detailed in our filings with the Securities and Exchange Commission, including the Risk Factors, identified in our most recently filed Annual Report on Form 10-K. We do not undertake any obligation to update any forward-looking statements.

SOURCE BorgWarner Inc.

Turbo hails its green credentials!
By Jorn Madslien
Business reporter, BBC News
Saab 900 Turbo from 1989
Turbo has come a long way since the 1980s, industry executives say.

Turbochargers, best known for making cars go faster, are taking a lead in the race to cut carbon dioxide (CO2) emissions, according to motor industry officials.

Alex Ismail, chief executive, Honeywell Transportation
Turbochargers offer the fastest response to global warming at a lower cost per vehicle than any other technology
Alex Ismail, chief executive, Honeywell Transportation

"Turbo is no longer only for boy racers," insists Ulrich Hackenberg, Volkswagen Group board member in charge of research and development.

Turbochargers push compressed air into the cylinders of an engine, thus allowing more fuel to be added to produce more power.

"It offers a new way of downsizing," Mr Hackenberg says, pointing to how turbo helps carmakers switch to smaller, less thirsty engines with lower emissions that nevertheless deliver "more power, more torque and more driving fun".

Ian Robertson, BMW Group board member in charge of sales and marketing, agrees.

"More often than not, we're increasing both the power and the acceleration capabilities, while at the same time we improve fuel economy and reduce CO2 emissions," he says.

"Turbo is playing a big part in it."

Faster, less emissions

Globally, just over one in four cars built is fitted with turbochargers, according to analysts Global Insight.

But by 2020, almost three in four cars built will be kitted out with turbo, it says.

Turbo trend

At the heart of this development there are conflicting demands from drivers, according to Alex Ismail, chief executive of Honeywell Transportation, one of the world's leading turbo manufacturers.

"People want smaller cars and smaller engines, but they are not prepared to give up power and performance," he reasons.

"The only way to meet these conflicting demands is to turbocharge smaller engines," Mr Ismail says.

"With turbo added, carmakers can get away with fitting cars with smaller engines without their performance being reduced."

Over the next decade, in large part thanks to the growth in turbochargers, the average size of engines in the US will fall from 3.6 litres to 2.9 litres, according to Global Insight.

In China and Europe, where the average engine size is currently 1.8 litres, it is predicted to fall to 1.6 litres and 1.4 litres respectively.

As such, "turbochargers offer the fastest response to global warming at a lower cost per vehicle than any other technology", according to Mr Ismail.

"It can probably help the motor industry improve emissions by 35-39% for the total cost of $1,600 (£1,000) per vehicle," he claims.

Better turbos

In the US, "where they've been running big engines, big V8 engines", only 5% of cars have turbos, says Mr Ismail.

BMW 1-series
You'd never know there was a turbo there
Ian Robertson, BMW Group

By 2020, 85% of cars in the US are expected to be turbocharged, Global Insight predicts.

In China, 60% of cars are expected to be fitted with turbo by 2020, up from 13% today, it forecasts.

Growth is set to be strong in Europe too, even though European manufacturers are already ahead of the pack.

Although few cars have turbo badges slapped onto them the way they used to during the 1980s, more than 50% of the vehicles built in Europe are fitted with turbochargers. This is predicted to rise to 85% over the next decade.

"Turbo has developed hugely since the 1980s," explains BMW's Mr Robertson.

"I can remember, back then, it was an interesting piece of kit, but clearly things like turbo lag [which is the delay between pressing the pedal and the turbo kicking in] were very visible," he says.

"But with twin-scroll turbos now, and triple-scroll turbo, you've effectively got minute turbos running inside a unit - there is an absolutely seamless performance.

"You'd never know there was a turbo there."

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